Rubber is an extremely versatile material and is used in almost all industries. One of the greatest qualities that make rubber different from its alternatives is its ability to fit different requirements. They are known for their elasticity, durability, and for excellent heat resistance. These notable advantages are the reason why many Industrial Rubber Molds Suppliers are producing rubber molds of various kinds. If you are also planning on producing your own rubber products, here is a guide that will help you choose the right method and produce the best rubber products for your company.
What Are Industrial Rubber Mouldings?
Industrial Rubber moulding is time efficient and at the same time cost-effective, it produces accurate products with high quality. This is the reason why it is widely used by industrialists all over the world. Industrial rubber molding is a popular process of converting raw rubber into high-end products, the process is supervised by skilled professionals to ensure the end product is of premium quality.
Different Types Of Industrial Rubber Molding Process
Industrial molding can be done through various processes. It is important to choose the right process according to the requirements of your industrial molded rubber products. Here we have listed the detailed process of 3 well-known methods that you can consider while making the best-molded rubber products.
Rubber transfer molding
Rubber transfer molding is different from the other two methods. Just like every other mold, the die has two halves but the upper half has an extra cavity called the pot. A detailed network connects the pot to the cavity, and the preform is put into the pot. After this, it is transferred to a cavity with the help of heat and pressure. The material is then cooled down and ejects the final product.
Rubber Compression Molding
Rubber compression molding is a popular method of producing industrial rubber molds. This method is similar to injection molding as it also requires heat and pressure. Under this method, the mold has two halves and each of them has a cavity. The two sections of mold and the uncured raw material are preheated.
The material is then placed in the lower section of the mold. Once, the operator is satisfied with the mold’s placement. The movable part of the mold known as the plug lowers down to the fixed part of the mold. Because of the pressure of the plug, the material takes the cavity’s shape. The mold applies heat to change the rubber in its new shape and the molded rubber comes out in the desired shape of the product.
Rubber injection molding
Many industrial rubber mold manufacturers use the process of rubber injection molding. The process starts with uncured rubber entering the machine through a hopper. Once it passes down through the hopper, the material reaches the screw chamber, where it is compressed and heated by external heaters and because of friction of the screw.
At the end of the screw, the material is heated until it reaches a fluid state, and due to its property to flow, the rubber material fills up the cavity of the mold. After this, the mold gets cooled down and the rubber is ejected out in the desired shape of the product.
Tips To Choose The Right Molding Material For Industrial Rubber Molds
It is essential to choose the right mold material to produce the best industrial molds, here are a few things to keep in mind before choosing a mold material for your product.
Industrial application
Different industrial rubber components require different applications, application of the finished product determines the choice of material. For instance, there are special kinds of rubber for ranging environments like high temperatures, high humidity, chemical reaction, etc.
Property of material
Before finalizing a rubber material for your product it is essential to assess the physical and chemical properties of the material strength, durability, resistance, and its ability to withstand ranging temperatures.
Budget
Budget is an important factor to consider before choosing a rubber mold material for your product. Some rubber material helps in producing good quality products but are expensive. Whereas, some materials are inexpensive but you will end up compromising on the quality. To get the best material you can look for various industrial rubber products manufacturers, who provide the best quality material at efficient prices.
Takeaway
To produce the best rubber molds, it is crucial to choose the right method along with the appropriate material. Choosing the correct method of rubber molding will enable you to produce the molds of your choice. To get the best results, you can even get your molds custom-made by the most trusted industrial rubber company, Custom Rubber Silicone Molds. Our dedicated team has the vast knowledge and experience to provide you with the best molds that are catered specifically according to your needs. Get in touch with us, at Custom Rubber Sillicone Molds to discuss your specific requirements.
